Vee's Indicator Circuit Volt-drops

Test Order
Test
Voltage
Diff
Note
1 Battery 11.9
1.1   if 2 bad Solenoid stud
2 Fusebox brown 11.5 0.4
2.1   if 3 bad Ignition switch multiplug brown 11.5 0
2.2   if 3 bad Ignition switch multiplug brown 11.5 0
2.3   if 3 bad Ignition switch brown
2.4   if 3 bad Ignition switch white
2.5   if 3 bad Ignition switch multiplug white 11.4 0.1
2.6   if 3 bad Ignition switch multiplug white 11.4 0
2.7   if 3 bad White from main to rear 1 11.25 0.15
2.8   if 3 bad White from main to rear 2 11.17 0.08
3 Fusebox white spade 11 0.5
3.1   if 4 bad Fusebox white fuse holder 11 0 1
3.2   if 4 bad Fusebox white fuse endcap 10.97 0.03 1
3.3   if 4 bad Fusebox green fuse endcap 10.92 0.05 1
3.4   if 4 bad Fusebox green fuse holder 10.74 0.18 1
4 Fusebox green spade 10.71 0.29 1
4.1   if 5 bad Green bullets behind dash (can be several)
4.2   if 5 bad Hazard switch (where fitted) green 1 10.2 0.51 2b
4.3   if 5 bad Hazard switch (where fitted) green 2 10 0.2
5 Flasher green linked to green/brown 10 0.71 2a
5.1   if 6 and 7 bad Indicator switch multi-plug green/brown 1 9.7 0.3 3
5.2   if 6 and 7 bad Indicator switch multi-plug green/brown 2 9.7 0
5.3   if 6 and 7 bad Indicator switch green/brown
Sides of car Right Left
5.4   if 6 and 7 bad Indicator switch green/red and green/white
5.5   if 6 and 7 bad Indicator switch multi-plug green/red and green/white 1 9.5 9.5 0.2
5.6   if 6 and 7 bad Indicator switch multi-plug green/red and green/white 2 9.5 9.5 0
6 Green/red and green/white bullets from main by fusebox 1 9.48 0.52
7 Green/red and green/white bullets from main by fusebox 2 9.48 0
8 Green/red and green/white bullet to rear by fusebox 9.46 9.46 0.02
Corners of car RF LF RR LR
9 Green/red and green/white to green 1 9.25 9.38 9.35 9.25 0.21
10 Green/red and green/white to green 2 9.14 9.34 9.35 9.25 0.11
Earth tests
11 Bulb base 0.9 0.4 0.1 0.05 0
11.1   if 11 bad Bulb holder 0.9 0.4 0.05 0 0
11.2   if 11 bad Light unit base 0.9 0.4 0.05 0 0.886 4
11.3   if 11 bad RB bullet by headlight 1 0.014 0.4 0
11.4   if 11 bad RB bullet by headlight 2 0.014 0.2 0.014
12 RB body earth 0

Notes:

On the face of it a total volt-drop of 2.76 volts from the battery to the worst corner. However over the duration of the tests the battery dropped by 0.6v reducing this to 2.16. I used one meter permanently connected to the battery for convenience in periodically rechecking the battery voltage and another for the remainder of the tests. There is a 0.4v difference between the two meters, reducing this 'worst case' still further to 1.76. The 'best' corner showed a 1.52v drop on the same basis. The 'Diff' column is the point-to-point volt-drops, not the overall volt-drop to that point. These tests were done as a 'proof of concept', not because I had a problem with Vee's indicators. If your indicators are slow or not flashing at all you should expect to find a total volt drop greater than I show here.
  1. If you get more than a couple of tenths volt-drop between the green spade and the white spade it's probably worth replacing the fusebox.
  2. The bulk of the volt-drop between the green spade at the fuse box and the flasher unit (2a) is between the fuse box and the hazard switch (2b). There is a 4-way bullet connector in this green run, hidden somewhere behind the dash.
  3. Just a short piece of wire between the flasher and the indicator switch multi-plug, so this is unaccountably high.
  4. Almost 1v lost at the right front which turned out to be where the earth wire joins the light unit. A very crude arrangement where the conductor strands are pushed through a hollow rivet and turned back outside it, then the rivet is pushed into a spring clip on the light unit. This is exposed to all the water and dirt thrown forwards by the front wheel. Dismantling, cleaning conductors, rivet and clip and coating with Vaseline before reassembly, got this down to the same as the other side.
The remaining volt-drops are all very small, it's debatable whether cleaning those connections will make much of a difference. The 0.5v improvement in the right front didn't seem to make any noticeable difference to flashing speed. The biggest improvement in voltage after fixing any obvious bad connections would theoretically be obtained by installing an ignition relay between the brown and the white at the fuse box to take the bulk of the ignition load off the ignition switch and its multiplug, and the white bullets in the main harness by the fusebox. A simulation where I moved the fuse box brown wire to the white spade boosted the voltages throughout the circuit by about 0.5v, which hardly seems worth it.