Notes:
4-cylinder cars with added relay
Notes:
Notes:
Originally I though the factory V8 diagram was a misprint as mine has a four terminal relay with a connection from the brown circuit at the fusebox to the relay contact to power the fans, meaning that only the load of the relay winding is on the green circuit. A useful modification, but it meant the fans were not fused, easy enough to add an in-line in the brown wire between the fusebox and the relay.
However even with this brown feed instead of the green there is still significant volt-drop in the fan earths, which share a relatively small-gauge wire with each other and the headlights right back to a earthing point by the fusebox. I provided an additional heavy gauge earth connection to a lug under one of the mounting bolts to the bonnet slam-panel for each motor. As my alternator has a spare large output spade, and a spare input spade on the relay, I provided a heavy gauge brown wire between them to increase current still further. These changes supplied an extra 25% or so voltage to the motors, which gives a very noticeable increase in fan speed and hence cooling. Because this meant there were now two brown feeds to the relay (with my additional brown wire effectively creating a 'ring main' circuit) I opted to fit the in-line fuse on the relay output to the fans wire.
Thanks to Graham Cornford for pointing out the error in the relay terminal naming, and if using a modern relay the terminal numbering would be W1 = 85 or 86, W2 = 86 or 85, C1 = 87, C2 = 30.
I opted to make a further modification so that the fans can only operate when the accessories circuit is powered, which means that they are disconnected during cranking which takes a significant load off the battery. Yes, they will continue to run when turning the ignition key from 'run' to 'accessories', but still will stop when the ignition is turned fully off and the key removed. The green fused ignition feed to the relay is removed and a green/pink fused accessories feed connected instead. Note that if you have an override switch, and if that has a tell-tale, then you need to make the same change at the switch. The easiest way of doing both of these is to take a piggy-back feed off the heater switch (which is powered from the accessories circuit) to the override switch for the tell-tale, then extend that wire into the engine compartment to the relay.