Hazard flashers were standard on North American spec cars from the start of Mk1 production in 1967, on all V8s, and non-North American 4-cylinder cars from the start of rubber bumpers. According to Clausager they were also available as an optional extra on non-North American 4-cylinder cars from the start of the 1974 model year i.e. at chassis number 328101 (roadster) 328801 (GT), but that isn't entirely borne out by the Leyland Parts Catalogue and the WSM schematics. There were new harnesses for both the 1974 model year and for the start of rubber bumpers so it's not clear for owners of 1974 models whether adding them is just a case of adding the flasher unit and switch to existing connections in the harness or whether the factory used a sub-harness. Looking at the switches BHA5267 was used for RHD chassis number 328801 on i.e. specifically GTs. LHD initially used the same switch then BHA5193, it's not clear whether it was for the same chassis number and again only GTs. For rubber bumper chassis numbers both roadster and GT used switch BHA5193. There is no indication of any of these being optional, whereas immediately below that switches for fog and long range driving lamps are specified as 'optional extra'. So the implication from that is that GTs had them as standard for the 1974 model years, and roadster only from the start of rubber bumpers. For the flasher unit itself ATJ8880 is specified for chassis number 328101 (roadster) and 328801 (GT) i.e. all 1974 model cars and no indication of being optional, and the WSM schematic also indicates it was standard on all 1974 models.
Adding hazard flashers is not simply a case of tapping into a 12v supply and the wiring to the corners of the car which is easily done. The hazard switch when on has to interrupt the power to the indicator flasher unit for safety reasons. Feasible with a sub-harness as it would be a case of simply removing the 12v feed from the indicator flasher, connecting that to the sub-harness, then connecting another wire in the sub-harness back on the indicator flasher. But if the main harness had provision for optional hazards there would need to be an link (insulated from coming into contact with anything else as it would be part of a bunch of wires not attached to anything i.e. flapping around) between the two green wires going to the switch, removed when the switch was provided.
May 2019: A puzzling problem for Steve Henson-Webb on the MGOC forum. When using his indicators the dash tell-tales worked, but when using the hazards they didn't. The appropriate corners of the car flashed when they should. Unfortunately it wasn't clear that when using the indicators both tell-tales were flashing, nor was it mentioned that they were dimmer than usual. The problem was the earth wire to both tell-tales having become detached. That meant that when using the indicators the tell-tales were effectively in series to earth via the indicator bulbs on the side of the car that wasn't flashing, so both flash, albeit dimly. When the hazards are on both tell-tales have 12v on their 'live' sides, but no earths on the other, so neither flashed. The puzzling thing is that it was a 1974 CB, but on Mk2 tin-dash cars there is no earth wire for the indicator tell-tales that I'm aware of, the bulb holder picks that up from the bracket they are pushed in to, which is attached to the back of the dash. He says it happened after fitting a radio, maybe that interrupted the dash earthing somehow, but seems unlikely. Mk1 cars (which didn't have hazards from the factory of course) did use 2-wire indicator bulb-holders as the 12v supply was switched from the flasher unit and the earth supply came from the indicator switch. North American Mk2 with the padded dash, all V8s and all RB cars also have 2-wire indicator bulb-holders as they are mounted in plastic panels so need a wired earth.
The indicators are powered from one of two green (fused ignition) circuits - originally the one in the fusebox. But sometime in 1978 when the ignition relay circuit on RHD cars was modified to add a second in-line fuse between brown/white and green wires under the fusebox, the indicators (and tach, heater fan and GT GRW) were powered from one of these - the one with the thinner wires, the other with thick wires being for the cooling fan. For more information see the ignition schematics. On cars equipped with hazard flashers the green circuit goes via the hazard flasher switch to be connected when the hazards are off, and disconnected when they are on.
By all accounts indicators are the bane of an LBC-ers life. But like all things, they worked when it came out of the factory. If it doesn't work now then there must be a reason (or two or three), so it can be found and fixed.
But first - know the difference between indicator/turn flasher units (they are not relays, strictly speaking they are thermo-switches) and hazard flasher units:
If you substitute an indicator flasher for a hazard flasher it will probably flash rapidly and burn out very quickly as they are only designed to flash two 21w bulbs (plus a 5w wing repeater on the 2-pin types). But if you substitute a hazard flasher for a 2-pin indicator flasher it will at first seem to work correctly, unless you notice the sequence (as above) is incorrect. This is a safety hazard, as it delays the lights coming on and hence the warning to road users. So many people these days seem to operate the indicators at the same time as they turn the wheel that the rest of us need all the warning we can get!
There are also 'universal' or 'heavy duty' flasher units that although they may have the correct sequence for indicators i.e. they come on as soon as you operate the switch, don't have the built-in 'bulb failure warning' of the originals. Really when fitting an alternative flasher unit you need to disconnect one corner and confirm that you still get this warning. On original MGB types this warning is that flashing stops altogether, and only one external bulb will be lit. On modern electronic units the remaining bulb should flash at double-speed.
To complicate matter even further there is another type of after-market indicator flasher unit intended for use with after-market LED bulbs, more on those here.
Originally the MGB used a cylindrical 3-pin flasher unit (GFU103, Lucas FL5), but this is not the same as modern electronic 3-pin flashers. On the originals the third pin is used to flash the dash repeaters via additional contacts in the indicator switch, whereas on electronic units the third pin is connected to earth. Mk2 MGBs used a rectangular 2-pin indicator flasher unit (SFB115 (was GFU107), Lucas 8FL) as the dash repeaters are now connected to the wiring going out to the corners of the car. Both the original MGB types are 'thermal' type flashers and the following information is from Steve Blakeway who was an employee of Lucas working on the 2-pin thermal flasher units and their electronic replacements for nearly 30 years:
As well as straight-forward disconnections causing non-working bulbs, the 2-pin MGB indicator/turn flasher is very particular about the amount of current it needs to work - it doesn't have to drop very far due to low battery voltage or bad connections before you start to get slow, or non-flashing where the lamps stay lit all the time. Incorrectly rated lamps will cause problems, as will 'tired' bulbs that were originally the correct rating but have become high-resistance internally with age. This is another difference to the Mk1 3-pin flasher units, which even with one bulb disconnected will try to operate and can give a faint click and a very brief flash of the other bulb. It's unfortunate that the change in design that meant they light the lamps immediately the switch is operated, also made them so sensitive to current. But on new cars out of the factory that wouldn't have been a problem, only to us 40 years down the road!
Hazard flashers, on the other hand, are designed to work irrespective of how many lamps are working. The car may have been in an accident and a corner may be smashed, but you want as many lamps as you have left to flash a warning to other road users, even if only one lamp is left working. Hazard flashers will also continue to flash even as the battery discharges and the voltage and hence current drops. Again, you want to warn other road users for as long as possible. Hazard flashers can be useful in de-bugging indicators. North American Mk2 cars had hazard flashers fitted from the factory. The circuit diagrams shows these as being cylindrical 3-pin with the third pin flashing an additional hazard tell-tale lamp even though the indicator/turn signal repeaters are also flashing. However the ATJ8880, Lucas 9FL flasher unit listed in the Parts Catalogue only has two pins, and from 1972 the circuit diagrams show the additional tell-tale being connected to the hazard switch instead, and a 2-pin hazard flasher unit is shown. V8s have the same part number listed which is shown as 2-pin in the diagram, and the same applies to UK cars when they got hazard flashers in 1974. UK cars never had the additional tell-tale. However there was a Lucas cylindrical 3-pin hazard flasher available at the time, similar to the original MGB indicator flasher, so perhaps that is where the confusion on the diagram stems from.
Some suppliers are showing SFB115, GFU2124 or GFU2125 as replacements for ATJ8880, but these are indicator flashers only capable of operating two 21w bulbs, they are not hazard units which need to flash four 21w bulbs. The correct item is SFB130, aka 35053.
Where is it?: April 2020
Dash tell-tales: October 2019
Mk2 CB RHD (and LHD without the padded dash) cars have a holder with only one wire to the tell-tale (13H1924), the holder picking up an earth from the bracket on the back of the dash panel. The same MES E10 bulb as above. In front of this bracket is a tube which concentrates the light onto a green plastic lens, which is positioned behind an arrow-shaped cut-out in the dash panel.
Early padded dash have a unique dash fitting and a two-wire (green/white or green/red and black) claw-type bulb holder similar to Mk1 cars, and takes the same MES E10 bulb.
Later padded-dash, V8s and rubber bumper tin dash have a tubular lens pushed into the front of the dash panel, secured from the back with a spire clip. The bulb holder has two wires, the second providing an earth as the mounting panel is insulated, and pushes into the lens from the back. The bulb is a BA7S (GLB281) i.e. bayonet-type.
From 1977-on with the smaller squarer rocker switch the rear fog-light switch has an internal bulb (LES GLB921 screw fitting) for the tell-tale function showing orange as well as the night-time illumination showing green.
Indicators/turn signals
Hazards
The curious case of the fuel pump that didn't click when turning on the ignition February 2022
Indicators/turn signal faults: Updated July 2015:
Apart from that where indicators light but don't flash one side this printable schematic and chart should help you to plot the voltages through your circuits and locate any bad connections. You don't need the engine to be running but it is more realistic if it is from a voltage point of view, and won't flatten the battery (dynamo-equipped car may need a bit of fast idle to extinguish the ignition warning light). If you don't run the engine (saving fuel) then disconnect the coil to prevent it overheating which it almost certainly will do with the ignition left on for a long time (with the exception of some electronic ignition systems). Non-flashing could be due to a failed flasher unit of course as well as bad connections. An ammeter in place of the indicator flasher unit should ideally show 3.5 amps, if it shows 3.2 amps or higher but doesn't flash then the flasher unit is probably faulty. With bad connections a new flasher unit may well start them flashing again, but this can simply be due to its being new and more sensitive, as it 'burns in' they will probably slow and stop again. If you are investigating slow flashers, and they continue to flash slowly, it makes measurements easier if you bridge the two connections on the flasher unit to stop it flashing. See here for the results of the tests on Vee.
This sensitivity to current was deliberate to give warning to the driver if a corner should have failed, otherwise traffic around you may not realise you are preparing to turn. Modern flashers use electronics (instead of a heated bi-metallic strip) and flash rapidly if one of the main lamps fails and are nowhere near as sensitive to slightly bad connections as the original 2-pin units. Some people fit a modern electronic flasher to their classic car when they get slow flashing from poor connections, not realising that they will still there and causing the lights to be dimmer than they should be. A pal fitted one of these a while ago, but on doing voltage tests for another issue more recently found he was getting less than 8v at each rear light. Whilst fitting an electronic flasher unit to get round 'slow flashing' problems because of bad connections may seem to have done the trick - temporarily, eventually you may have to find and fix the root cause(s), you might as well do it now and get brighter lights. Be aware that some aftermarket types flash at the same rate regardless of current and therefore give no warning of lamp failure, so if you wimp-out and fit an alternative flasher unit disconnect one of the bulbs with it fitted and make sure that the flashing speed changes. If not, you run the risk of being rammed up the back because the person behind had no idea you were going to turn so didn't expect you to slow down. Electronic flasher units have their own problems - or at least people have problems with electronic flashers, as I have known of at least two occasions where the driver was blissfully unaware that because one side flashed at twice the rate of the other it indicated bulb failure, they hadn't even noticed! As Einstein reputedly said "Only two things are infinite - the universe and human stupidity, and I'm not sure about the former." Likewise LED Bulbs have their own issues.
As mentioned before the indicators circuit is: Battery - starter cable - brown circuit - ignition switch - white circuit - fuse (note 1) - green circuit - hazard flasher switch (note 2) - green circuit (note 3) - indicator flasher - light-green/brown circuit - indicator flasher switch - green/white (RH side) and green/red circuits (LH side) - indicator bulb holder - indicator bulb - indicator bulb holder - body earth (note 4) - battery earth cable. CB cars with twin-6v batteries also have the battery link cable.
Note 1: Later cars have an ignition relay and white/brown circuit between the white circuit and the No. 2 fuse.
Note 2: The indicator flasher is wired via the hazard switch so that it is disconnected when the hazard flashers are turned on, and only works when the hazards are turned off. This prevents the outputs from the hazard and indicator flashers from conflicting with each other, but more importantly prevents the hazards feeding power back through the indicator switch, indicator flasher, green circuit, fusebox and onto the white circuit and so energising the fuel pump and ignition (my thanks to Mark Childers for pointing this out). So don't be tempted to bypass the hazards switch if it is that which is causing your indicators problems.
Note 3: The 'green' circuit from the hazard flasher switch to the indicator flasher should really have its own tracer as it is no longer part of the 'real' green circuit.
Note 4: Rear light clusters on all cars and front indicator/parking light clusters on CB cars have the cluster picking up an earth from their physical fixings to the body. RB front indicators have a wired earth shared with the headlights/front parking lights.
Typical indicators faults can be "They don't work at all" or "They don't work on one side" or "They light but don't flash or flash too slowly" or "They flash but so do other lamps" or "They don't cancel".
Yes, they all work - if all lamps are flashing then that indicates that there is continuity at the lamp ends of the green/white and green/red circuits, although they could still have connections bad enough to affect the rate of flashing of the indicators. Now check the green circuit for 12v through the hazard switch (which needs to be off. Note that dirty contacts in the hazard switch are a frequent cause of indicator problems that affect both sides) and the indicator flasher to the indicator switch (if you suspect the flasher unit itself just bridge its two contacts. The lights should light, but not flash). Then through either the green/white or green/red circuits out toward the lamps. Pay particular attention to any volt drops anywhere except across the indicator flasher itself, which typically drops about 0.25 volts when the lamps are lit (and 12v when they are in the 'off' part of the cycle).
No - see below.
"They light but don't flash or flash too slowly" Updated April 2013
Investigating slow or non-flashing where the cause is low current is probably the most difficult electrical job on the car, and can be very frustrating, the only way to deal with it is in a logical and methodical manner. As well as being the most sensitive circuit on the car to bad connections, there are more connections in this circuit than any other - around 30 just to flash two bulbs on one side! Any electrical circuit will 'lose' some voltage in wiring and connections when carrying current (and ours have up to 50 years of oxidisation to contend with), so my recommended methodology involves taking voltage measurements at certain points along the circuit, all of which can be done with minimal disturbance to wiring and connections. By working along the circuit you can spot a sudden drop in voltage, which means there must be a problem between this point and the previous one. However rather than testing every single one in strict order, it's more efficient and will save time if you test certain key points first, then use that to decide whether the intermediate points need investigation or not. For example if you only see a 0.1v drop between two points that have three other connections between them, there is no point testing those three other connections. The first half of the tests are all on circuitry that is common to both sides, but after the indicator switch you needs to take one set of measurements for each side, and shortly after that one set for each corner. Whilst slow or non flashing both sides will lead you to think it must be a common problem, it's just as likely for there to be problems on both sides.
The ignition will be on with the engine stopped for these tests, so the coil should be disconnected to prevent that overheating. It also reduces the load on the battery. With 3 amps or more you will still be discharging the battery noticeably, and you will need to know when to stop or whether to connect a battery charger during the tests to avoid discharging it too much. The other thing is that while testing, and discharging the battery, its voltage will be dropping anyway, so you need to take this into account when you are testing along the circuit by periodically remeasuring the first test point, or you could be led to think there is more voltage being lost the further you go along the circuit than there actually is. If you only operate the indicator switch long enough to take each measurement, and turn it off while moving the meter from point to point, you will minimise the drain on the battery. Finally it's not going to be easy measuring voltage on either an analogue or most digital meters if the flasher is going, even slowly, so it makes sense to bridge the green and green/brown wires at the flasher unit so the lamps are glowing continuously while taking the measurements.
This schematic and list should help you plot the voltages through the circuit. The list works along the circuit connection by connection, but some are conditional i.e. only performed if a test earlier in time, but later in the circuit, shows a bad connection. You will probably end up with a progressively dropping voltage as you go from point to point. Writing these down you will see where the biggest drops are, and tackling those first will give you the biggest improvement. That way, when you get fed up, the worst ones should have been done! Note that the last few are earth tests so in an ideal world these will all be zero, so switch your meter to a lower range if appropriate. Any voltage seen in these tests indicates a bad earth. Note that as well as the centre contact of the bulb being a possible cause of a bad connection, which is inaccessible without removing the bulb, there is also a connection between the bulb base and the holder, the holder and the light unit, and the light unit and either the body (chrome bumper front lights and all rear lights) or the wired earth (rubber bumper front flashers), all of which can cause problems.
The attached shows the measurements on my V8, not because I had a problem but as a practical indication of the sort of figures you might get. The first thing to say is that I have a quality AVO analogue meter, and a cheap digital, and I got some weird and inconsistent results between the two. The first problem was that at the battery connections the analogue read 12.2v but the digital only 11.2v, both with everything switched off. I've seen this before with a digital dash voltmeter - which rather goes against the point of its existence. Subsequently I compared those two with a third, analogue Gunson's instrument, and with all three connected at the same time I got 0.5v difference between the original two, and the additional analogue instrument was lower again! It would be tempting to say the digital must be the most accurate, and the AVO reading high and the Gunson's low. But when doing earth tests at the first light unit (right front) with the digital it didn't matter whether the probes were connected or disconnected, the display kept hunting around the 200-300mV area. If I connected the probes together, or even put my thumbs on them, the reading stepped down to zero. So I tried my AVO and that immediately showed 0.9v on the bulb base, holder and light unit. So that, together with previously having found it increasingly more inaccurate as the resistance value got higher, means I don't have full confidence in it. Nevertheless, it is comparative values along the circuit that we are going to be looking for rather than absolutes, and as the digital is much smaller than the analogue I used the digital to move around the car and left the analogue connected to the battery so I could monitor it's reducing voltage through the test process. In the event I got half way through without seeing any drop (from 11.9v under indicator load) so stopped recording it for a while. I checked again near the end and it had dropped to 11.3v, after maybe 3 hours of switching the indicators on and off and moving from point to point.
"They flash but so do other lamps"
"They don't cancel" Updated September 2007
For both peg and cam types, with the wheel straight-ahead the peg or cam should be pointing at the middle of the indicator/turn switch. For the 77 and later type there is a rib on one side of the cancellation collar, and again this should be pointing at the middle of the switch. If the peg is in the wrong position on the shaft to cancel the switch correctly the column shaft, UJ and rack shaft have been incorrectly assembled. The UJ is clamped onto each shaft with a bolt, and this bolt passes through a cut-out in the shaft so that even if the bolt becomes loose the shaft cannot pull out of the UJ (the bolt has to be completely removed to withdraw either shaft from the UJ). However, although the column shaft only has a notch for the bolt, meaning that it can only be inserted into the joint in one position, the rack shaft has a groove machined all the way round so that it can be assembled in any position. Use this feature to get the peg in the correct position. You will probably then have to alter the position of the wheel on the column shaft (click here for how to remove the steering wheel) to get the correct 'straight-ahead' orientation of the wheel.
Problems can be caused by worn or broken fingers on the switch. Building up the height of the cam or judicious bending of the fingers with heat (don't break them!) can compensate for this. Broken fingers may be able to be jury-rigged - you will have to judge.
The sliding cam can become loose on the column and slip round instead of cancelling the switch. You could try removing the cam and closing it up a bit making it a tighter fit on the shaft, or degreasing and roughing-up both surfaces, gluing, or as a last resort drilling a hole and fitting a small screw through cam and shaft (but drilling holes in things like steering shafts isn't really recommended).
Note: The indicator flasher is wired via the hazard switch so that it is disconnected when the hazard flashers are turned on, and only works when the hazards are turned off. This prevents the outputs from the hazard and indicator flashers from conflicting with each other, but more importantly prevents the hazards feeding power back through the indicator switch, indicator flasher, green circuit, fusebox and onto the white circuit and so energising the fuel pump and ignition (my thanks to Mark Childers for pointing this out).
These tests should be done with the ignition off, and all wiring connected, except where specified otherwise.
First check for 12v on the brown and light-green/brown terminals of the hazard flasher. Note: North American cars prior to 1972 have a third terminal on the hazard flasher with a light-green/purple wire. From 1972 on this wire was on the hazard switch. This is for the hazards tell-tale and should be ignored in all tests.
12v on the brown but not the light-green/brown - hazard flasher faulty
12v on both - move on to the hazard switch
12v present - operate the switch and check for 12v on the light-green/brown again
12v still present at the light-green/brown at the flasher but not at the hazard switch - bad connection between these two points. Note late model cars have a multi-way plug and socket concealed behind the dash.
12v flashing on and off with the indicators - hazard switch faulty. This can be confirmed by cancelling the indicators and turning the ignition off again, then bridging the light-green/brown to either the green/red or the green/white (or both together) wires that go to the hazard switch, removing the plug from the switch if required. If the remainder of the hazard circuit is good it will start to flash the lights.
Indicator Flasher Replacement May 2016:
July 2018:
Happened to come across an NOS indicator flasher in a red bubble pack for £5.50 on eBay so snapped it up. Ticks faster than either of the units that came with Bee and Vee, and on Bee flashes with the engine stopped, so far so good. However it's noticeably quieter, so a couple of times I've found I've left it on after a turn. September 2020: while testing other aspects of the lighting the indicators have gone back to not flashing with the engine off, just one tick changing from one side to the other as before, proving that there is a 'burn-in' period and they deteriorate slightly for the bulk of their life. Still plenty fast enough with the engine running.
Note that while modern 3-pin electronic flasher units don't suffer from the slow flashing problem, neither do they warn you of worsening electrical connections that will be resulting in dim bulbs.
LED indicators Updated December 2017
Secondly they will not work correctly with either the original thermal or 'standard' electronic flashers - in the former case both bulbs will light but not flash, in the second case they will flash but very quickly indicating bulb failure. Some vendors supply a load resistor with LED lamps so that the original flasher units (thermal and electronic) flash at the correct rate, but then the 'bulb failure warning' feature in the original flashers will only detect resistor failure, not LED or wiring failure!
You can get indicator flasher units specifically for LED lamps which should flash them at the correct rate - 2-pin and 3-pin where the third pin goes to earth. But again, these do not tell you when a corner has failed and so are equally as unsafe as load resistors with standard flashers, and with some types if you connect more than one filament bulb to them you will burn them out. Also some contain a relay and make an audible click and some do not. April 2018: Out of interest I purchased a 3-pin type advertised as being for 0.02A to 20A so apparently suitable for anything from all-LED to all-filament indicators and hazards. But on all-LED they just flashed once, even though there was a current of 0.9A. It needed an filament tell-tale bulb added to boost the current to about 1.3A before they would flash repeatedly. Ends
A supplier of a 2-pin type claims that they are the units fitted to BMWs (but at only £14 I find that unlikely). Also I'd be surprised if modern cars were allowed to get away with there being no indication of failure as IMO it is a significant safety hazard. On questioning the supplier they defended themselves by saying LED bulbs were much less prone to failure than filament which is correct, but there can still be wiring or connector failure as before which will have the same effect. They defended that by saying failure warning types were being developed but had no date for availability, something I find difficult to believe when they are supposed to be OE units. I've not been able to establish yet whether OE use does or doesn't have failure warning, but recently I was behind a Range Rover with these bulbs which stopped in the middle of the road prior to turning across the traffic without indicating. Cussing the driver under my breath I then noticed as he turned that the side marker was flashing at the correct rate! Which indicates (ho ho) that Land Rover at least may well be fitting these with no failure warning. In theory cars should detect disconnections in the wiring right up to the bulb holder as there is a load resistor inside the 'bulb', but that still won't detect failure of the light emitting elements, and they do fail, especially after-market components.
Note that if you fit LED lamps and the LED indicator flasher unit you will probably need to change the hazard flasher as well. Whilst hazard flashers are designed to flash anything from one to four 21w filament bulbs, they do still need a certain amount of current flowing through them, and the current from even four LEDs can be less than one filament (21 watts i.e. 1.75 amps). My 'standard' hazard flasher will - just about - flash a single 6w filament but it won't flash two 21W-equivalent LEDs.
About the only excuse for fitting LED indicators is they can be left operating for a lot longer in the event of a breakdown or accident without flattening the battery - unless you have installed load resistors at the same time and retained the original flasher unit!
Adding hazards to earlier cars
When adding hazards this reverse path must be disconnected in some way. Options are:
There is also the hazard tell-tale to consider. According to the schematics UK cars don't seem to have had these (why would you need one when both the dashboard indicator tell-tales will be flashing anyway?), but North American spec always did. From 1972 this was fed by a light-green/purple wire off one of the contacts of the hazard switch and a 2-wire hazard flasher unit was used. In this case only the first option above can be used, as the tell-tale needs to be isolated from the hazard flasher unit and the indicator wiring when not in use, and only the factory switch (or similar hazard-specific switch) does this. The schematics show that from 1968 to 1971 a 3-wire hazard flasher unit was used, with the third wire feeding the tell-tale, and this type of flasher and tell-tale wiring can be used with any of the options above. 3-wire hazard flashers seem to have been used on a number of British cars of the era, still seemingly available from the likes of Rimmer, Canley Classics and others. Check they are capable of driving at least 4 21w bulbs, they may also be marked 'heavy duty'. Alternatively it may be possible to wire a tell-tale bulb in parallel with the 2-wire hazard flasher i.e. directly to its two terminals. This will flash the tell-tale in anti-phase to the corners of the car instead of in phase as with the factory and 3-terminal options, but should be legally acceptable for inspections.
Finally power to the hazard flasher must come from an always on, fused source. 'Always on' because the hazards need to be available with the ignition off and the key out, fused in case one of the corners of the car is damaged and the lamp holder or wiring is shorting out. Without a fuse this could cause a fire, adding to your woes. Factory cars were wired from the brown circuit via an in-line fuse solely for the hazard flasher, originally in the very inconvenient location of behind the centre console! Whilst it is technically feasible to power it from the purple circuit which is also always on and already fused, as this feeds the horns and other circuits accident damage may have shorted out that wiring elsewhere on the car and blown that fuse. This means that if you are going to the trouble of adding hazard flashers, a separate fuse off a brown wire is really the only sensible option.
August 2013 After a pal had his TR6 written off by being rear-ended, just a couple of weeks after completing a two-year restoration to make things even worse, I decide I really need to fit hazards to Bee (Vee has them as standard). The TR6 didn't have them, although in that case I don't think it would have made any difference. The car had broken down on a dual-carriageway, was only half on the carriageway and half on a grass verge next to a crash-barrier, in clear visibility on a straight road just after a roundabout, with my pal back up the road warning people to keep over. Nevertheless this ... chap seemed totally oblivious of both my pal's warning as well as the car, almost hit him, then smacked right into the TR6's off-side rear corner which caused the perpetrator to spin and roll, coming to rest on its side. But anything that might improve visibility of these, by today's standards, small cars has to be of benefit and I decide to fit hazards before going any further with DRLs which a pal and I have been pondering for some time.
I didn't like the kits with the combined switch and flasher unit that you have to find somewhere to mount, and opted for the pukka rocker switch as I had a convenient blank on the centre console. Googling found the switch at Chic Doig Classic Sportscars Ltd, someone who I've been aware of in the MG world for a long time, at the reasonable price of £12.49. Ordered in the afternoon it arrives at breakfast time next morning - how quick is that? But I open it up to find it is a lighting switch instead of a hazard switch. Get on the computer to complain, to find an email from Chic to say that he realised he had sent the wrong thing, and had already sent the correct switch and to keep the lighting switch. I can't guarantee everyone will get a free lighting switch with each hazard switch, but again, how good a service is that?
More browsing for a hazard flasher leads me to Autopower UK Ltd, and I commit to buy at £8.79 before suddenly realising it is an indicator flasher i.e. only capable of flashing 2 x 21W, whereas you need a minimum of 4 x 21W, or 84W. Most these days are capable of flashing an additional pair of 5W side flashers and are marked '4 x 21W + 2 x 5W' or 94W in total. It's complicated by markings often showing '2/4 x 21W'. A hazard flasher should be capable of flashing anything from 1 to 4 lamps (plus side flashers), as one or more corners may have been damaged in an accident when you turn them on. Don't think that because it shows it will flash two bulbs, you can use it as an indicator flasher. Indicator flashers work differently in that they are designed to flash two and only two corners (plus side flashers), more than that will burn it out, less than that will not flash at the correct rate, which is a deliberate safety design feature to indicate (no pun intended) to the driver that one of the bulbs has failed. Also indicator flashers light the corners of the car as soon as the column stalk is operated, then after a short delay start flashing off-on-off-on. This is another safety design feature to give the earliest possible indication to other road users that you propose to change your lane or direction. By contrast hazard flashers do nothing when you first turn them on, and only after a short delay do they come on and start flashing. That delay in first coming on is unacceptable for indicator flashers. Any road up, as they say. I contact the supplier and they say that if I complete the transaction they will send me a hazard flasher instead, which duly arrives - again very good service.
As the hazard flasher unit has the same size and shape top as the indicator flasher I could have purchased clip BHA 4780 from several of the usual suspects and screwed it to the bulkhead beside the indicator flasher. However I opted to cable-tie it to the cross-brace by the steering column instead. So for just over £20 I have the makings. eBay kits are more than £40, and some aftermarket kits don't isolate the indicator circuit when the hazards are on which can be dangerous as described above.
The switch has round pins for a multi-way plug rather than spades, but I have an old harness from the rewire of a 1980 many years ago that will have had hazards, so can cut out that plug and the appropriate length of wiring to fit Bee. However I search the harness and can't find it, and subsequently realise I had already cut out the plug for a pal who was fitting hazards to his roadster! Never mind, late harnesses had a separate dash harness with three multi-way plugs and sockets connecting it with the main harness. The switch has four pins in one block (the 'hazard' connections), and another two spaced further away (the indicator flasher connections). The spacing in the harness sockets is such that it will fit the block of four, or the block of two, but not all six. So I cut the socket up into a block of four and a block of two!
It should be possible to remove the pins from the wiring side of the socket but it needs a tube of a precise internal diameter to fit over the business end to compress two little tangs, and thin-walled enough to fit between the pin and the tube in the socket. I spend a little time swaging down and drilling out a length of aluminium tube to make such a tool, without success. But then as I'm going to cut the wires off the pins and attach new wires of the correct colours, I simply push the pins all the way through the socket body from the wiring side. Although the block of four and the block of two seemed to be making a firm connection to the pins I test-fitted each pin once removed from the block. It's a good job I did as the switch pins are a smaller diameter than those in the 'male' half of the multi-way connector, so I pinch up the females to make a more certain connection.
I want to solder the wires to these pins, which have been spot-welded then crimped round the insulation. I use a very small drill through the cut end of the wire to remove it and open the outer insulation crimp up a bit, then use pliers to open it up fully and remove the strands of copper and remainder of the insulation. Five wires of the appropriate length to reach from the hazard switch to the column switch connector and indicator flasher, which are conveniently close together, are cut from the old harness in the correct colours: Two lengths of green for the indicator flasher, green/white and green/red for the flashers, and light-green/brown for the connection to the hazard flasher. Soldered to original inner conductor crimp, and closing the outer crimp around the insulation makes a neat connection.
After all that I subsequently found this!
The pins are then pushed into the socket bodies from the wiring side - light-green/brown, green/white and green/red to three of the block of the four, and the two green wires to the bock of two. The three wires can go on any of the four pins as with the hazard switch off each of these pins is isolated from everything else, and with the switch on they are all joined together (but nothing else). The fourth, unused pin would be for an additional tell-tale, but UK cars didn't seem to have this, and you already have the two tell-tales on the dash in front of you anyway. Again the two green wires can go on either of the two pins as with the switch off they are connected together (and nothing else) and with the switch off they are isolated from everything, i.e. the opposite to the block of four.
The other ends of the five wires need suitable connectors. The light-green/brown to the hazard flasher is simple - that just needs a female spade. The green/red and green/white will have to tap into those coloured wires on the harness side of the column switch multi-plug. I have had problems with Scotchlok connectors in the past, although that does seem to have been with wires that are thinner than the factory standard gauge. I've already used a pair to tap into those wires for the alarm I fitted many years ago. For some reason that alarm only had one wire to flash the flashers, but they have to be isolated in normal use or the indicators won't work! I had used a three-way 'chocolate block' connector to connect the single wire from the alarm, via two diodes to the two indicator wires, so simply added my two wires from the hazard switch to that chocolate block. I don't like cutting wires so for the greens I put a male spade on one, that goes into the factory green female that is removed from the indicator flasher, and a female spade on the other to go back on the indicator flasher. Note that if you have used the 'spare' spade on the indicator flasher as a convenient source of fused ignition power for an accessory, that will have to remain with the factory green somehow, or it won't work with the hazards on, which may not be a problem anyway. That leaves a permanent, 12v, fused supply required for the hazard flasher. I had a 35 amp inline fuseholder - again from the old harness - that already had brown wires both sides, so it was just a matter of attaching a female spade to one, and joining the other to the brown wire on the harness side of the multi-plug for the ignition switch with a Scotchlok. Again this should be reliable as they are both heavier gauge wires.
Power back on, flip the hazard switch, and it ticks merrily away with both tell-tales flashing. Switch that off and turn the ignition on and check both right and left indicators to make sure I hadn't disturbed anything there along the way. All is well so I wrap the five wires with harness tape (non-sticky) for neatness, although you can only see a couple of inches or so and even then by grovelling under the steering wheel.
When you first operate the indicators you won't hear anything - don't panic! It is only when the lights go out on the first click of the flasher that the buzzer will sound, i.e. it operates in anti-phase to the lights. If you find the buzzer too loud you can always wrap a couple of turns of insulating tape or similar round it. However the cheap electronic buzzers make a pretty horrible sound, and even the piezo type can get annoying, so I'm experimenting with something to make a louder clicking noise with my NOS original which although flashing quicker is quieter than the old one ... watch this space!
February 2020: An enquiry on the MGOC forum reminded me that I hadn't updated this. My first thought was to wire a small loudspeaker in series with a capacitor. The theory being that although the impedance of a typical speaker is far too low to wire across the flasher unit and would affect both it and the lamps, adding a capacitor would prevent that but allow to capacitor to 'charge up' and discharge via the speaker each time the flasher contact opened and closed. I used to have a couple of speakers from small transistor radios I messed with decades ago, but couldn't find them. Got one off eBay but it was much smaller than expected and was way too quiet.
Next thought was a solenoid where the ends of the plunger were exposed, and positioned in a box or by a bulkhead the plunger would hit the sides of the box or the bulkhead so making a noise each time it operated and released (in a box) or just on the one stroke (bulkhead). Ordered one of those, but in the meantime I discovered an old GPO electronic sounder with three volume settings. Tried that and like Goldilocks and the three bears one setting was too loud, another wasn't loud enough, but the third setting was just right. It's also quite a melodic sound very different to the harsh 12v buzzer, so that's as far as I went.
The MGOC forum reminded me that I had also seen buzzers for motorcycles, including one type with a delayed response of 20 flashes or so before it started buzzing. Some of these have an additional feature that if you sit there with your brake lights on the buzzer is muted until you release them. As Dave Birkby said - "bizarre". Whilst I can understand car drivers sitting at traffic lights with a foot on the brake (instead of selecting neutral and applying the handbrake ...), do bikers habitually do that? Even though modern bikes light the brake lights from both front and rear brakes? And one motorbike forum was discussing a system where the buzzer only sounded once every ten or do flashes. Both relatively easy using a chain of bistables or JK flip-flops, should you be so inclined - four to give you a count of 8, five for 16.
Indicator/Turn Switch Updated December 2009
No less than 13 variations over the years, although several were to cater for LHD and RHD of course, plus other territorial variations.
On the later type of indicator switch with plastic fingers the cancelling cam engages with the end of the finger and physically pushes the switch back to the central position. The fingers can wear such that the cancelling cam just lifts the fingers up again rather than bearing on them to cancel the switch, as well as the fingers having broken off or the cam being in the wrong place or missing.
Note that the clip-type cancelling cam or striker changed twice - once in June 73 on 4-cylinder cars from BHH254 to BHH1301, and again in September 74 for rubber bumpers to BHH402. This later change was for the full energy-absorbing column and column-stalk mounted OD switch that V8s had always had, but neither column nor switch seem to have changed on 4-cylinder cars in June 73. Roadwarrior says one was taller than the other, but he also says that when that is fitted to the wrong car the problem is that it causes the indicators to cancel as you start making the turn as well as when you straighten up again. But that is a different problem to the one that led up to him making that comment on the MG Enthusiasts Forum - non-cancelling - and may be the same cause but in the other direction i.e. the lower cam fitted where there should be the taller one. I've had to build-up the one on Bee, possibly after I changed the switch but I can't be sure. The V8 with the original switch (not changed by me at any rate) and striker has never been a problem.
February 2020:
I get both cowls off and compare the cams and columns. The upshot is that the V8/RB cam is 'taller', but as well as that the column shaft is wider. So whilst in error the CB cam could perhaps be forced onto the V8/RB shaft it may well not be tall enough to push the indicator switch fingers back. Also whilst the V8/RB cam being taller may operate the CB indicator switch better, it will be a looser fit on the smaller column so may not stay in place. Possibly 'pinch it up' enough to grip, but the curvatures would still be different.
Shortly before getting my hands on this 1980 UK model Barrie Robinson was seeking advice on cancelling indicator/turn switches on his car, which is a bit of a mish-mash of years, and he wasn't sure which column he had. He had bought a new 77 and later switch as the old one broke, but having a Moto-Lita wheel was left with this problem and didn't really want to splash-out for a new switch. I sent photos of what I had done to him, which gave him the ideas as to what to do with his wheel, making a neater job of it than I did.
June 2018: